CITICHL HEAVY INDUSTRIES CO., LTD.  

Product Name: High Quality and High Competitive Pinion Machinery Parts Made in China Model NO.: as drawings Type: Circular Gear Material: Stainless Steel Toothed Portion Shape: Bevel Wheel Manufacturing Method: Cut Gear Gear Position: External Gear Hardness: as Requirement Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car Name: Pinion Gear Diameter: 0.8m Other Material: Cast Alloy Steel, Cast Carbon Steel, Fo Structure From: Integrated, Half to Half, Four Pieces and More Pie Heat Treatment: Quenching & Tempering, Normalizing & Tempering, Ca Tooth Form: Annular Gear, Outer Gear Ring Standard: ISO, En, DIN, AISI, ASTM, JIS, Is, GB Trademark: citichl Transport Package: in Container Specification: 0.8m Origin: China HS Code: 8414901900 Product Description Forging Pinion for Rotary Kiln/MillIndustry/Cement PlantCITICHL Pinion Gear invested in significant resources and achieved many innovations with pinions. The right combination of material, hardness and finishing between pinion and gear is crucial for a long lifetime of the installed equipment. We design and manufacture pinions to match every customers need, no matter how unique the situation might be.Casting & forging abilityCITICHL is the casting & forging center in central-south China, possessing 50t electric arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, etc. We can pour 350t liquid steel one time and yields more than 200,000t of high quality liquid steel and can produce the high quality steel of more than 260 steel grades such as carbon steel, structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting, gray casting, graphite cast iron and non-ferrous casting is 200t, 30t, 20t and 205t separately.The company is the forging center in central-south China. It is very powerful in forging. The single free forging is 100t(max weight). We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. The maximum diameter is 5.5m and single piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, water press and RAW 200/160-5000/750 large-size ring mill of high precision in Asia made in WAGNER, Germany.Our pinion gears FeaturesPinion design:bored solid on shaft / integral self aligned spur, helical or double helicalforged alloyed steelSpur, helical or double helicalThree different designs:Fabricated steel - forged ring - rolled plateStandards/Certificates:• UNI EN ISO • AWS • ASTM • ASME • DINPinion gear cutting machinesΦ16m CNC hobbing MachineΦ12m Gear cutting machine (Switzerland)Φ10m hobbing machine (Germany)Φ4m CNC high speed hobbing machine (Germany)Φ1.6m Horizontal CNC hobbing machine (Germany)Φ5m CNC profile gear grinding machine (Germany)Φ2.8m CNC Profile gear grinding machine (Germany)Φ1.25m CNC Profile gear grinding machine (Germany)Φ1m CNC Profile gear grinding machine (Germany)SpecificationsofGear:No.ItemDescription1Diameter≤15m2Module≤453MaterialCastAlloySteel,CastCarbonSteel,ForgedAlloySteel,ForgedCarbonSteel4StructureFromIntegrated,HalftoHalf,FourPiecesandMorePieces5HeatTreatmentQuenching&Tempering,Normalizing&Tempering,Carburizing&Quenching&Tempering6ToothFormAnnularGear,OuterGearRing7StandardISO,EN,DIN,AISI,ASTM,JIS,IS,GBInspectionandTestOutlineofGirthGear:No.ItemInspectionAreaAcceptanceCriteriaInspectionStageCertificates1ChemicalCompositionSampleMaterialRequirementWhenSmeltingAfterHeatTreatmentChemicalCompositionReport2MechanicalPropertiesSample(TestBarontheGearBody)TechnicalRequirementAfterHeatTreatmentMechanicalPropertiesReport3HeatTreatmentWholeBodyManufacturingStandardDuringHeatTreatmentHeatTreatmentReportCurvesofHeatTreatment4HardnessTestToothSurface,3PointsPer90°TechnicalRequirementAfterHeatTreatmentHardnessTeatReportAfterSemiFinishMachining5DimensionInspectionWholeBodyDrawingAfterSemiFinishMachiningDimensionInspectionReportFinishMachining6MagneticPowerTest(MT)ToothSurfaceAgreedStandardAfterFinishGearHobbingMT Report7UTSpokesPartsAgreedStandardAfterRoughMachiningUTReportAfterWeldedAfterSemiFinishMachining8PTDefectAreaNoDefectIndicatedAfterDiggingAfterWeldedPTRecord9MarkInspectionWholeBodyManufacturingStandardFinalInspectionPictures10AppearanceInspectionWholeBodyCIC'sRequirementBeforePacking(FinalInspection)11Anti-rustInspectionWholeBodyAgreedAnti-rustAgentBeforePackingPictures12PackingInspectionWholeBodyAgreedPackingFormDuringPackingPicturesFacilitiesForManufacturingGearring:No.ItemDescription1Smelting&CastingCapability40t,50t,80tSeriesACElectricArcFurnace2×150t,60tLFLadleRefiningFurnace150t,60tSeriesVD/VODFurnace20×18mLargePouringFacilityWecanpour900trefiningliquidsteelonetime,andachievevacuumpoured600tsteelingots.Wecanproducethehighqualitysteelofmorethan260steelgradesascarbonsteel,structuralalloysteelandthestructuralsteel,refractorysteelandstainlesssteelofspecialrequirement.Themaximumweightofcastingsteel,graycasting,graphitecastironandnon-ferrouscastingis600t,200t,150tand20tseparately.2ForgingCapabilityTheonlyoneintheword,themosttechnologicallyadvancedandthelargestspecification18500tOilPress,equippedwith750t.mforgingoperationmachine8400tWaterPress3150tWaterPress1600tWaterPressΦ5mHighPrecisionRingMill(WAGNER,Germany)Φ12mHighPrecisionRingMillWecanrollringsofdifferentsectionsofcarbonsteel,alloysteel,hightemperaturealloysteelandnon-ferrousalloyssuchascopperalloy,aluminumalloyandtitaniumalloy.Max.Diameterofrolledringwillbe12m.3HeatTreatmentCapability9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m,7×7×17mSeriesHeatFurnaceandHeatTreatmentFurnacesφ2.0×30m,φ3.0×5.0mSeriesHeatTreatmentFurnacesφ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5mSeriesCarburizingFurnaces&NitridingFurnaces&QuenchingBathesφ2.0×30mWellTypeCNCElectricalFurnacesΦ3.0×5.0MHorizontalGasTemperature-differentialFurnaceDouble-frequencyandDouble-positionQuenchingLatheofPinionShaft4MachiningCapability1.≥5mCNCHeavyDutyVerticalLathes12mCNCDouble-columnVerticalLathe10mCNCDouble-columnVerticalLathe10mCNCSingle-columnVerticalLathe6.3mHeavyDutyVerticalLathe5mCNCHeavyDutyVerticalLathe 2.≥5mVerticalGearHobbingMachines15mCNCVerticalGearHobbingMachine10mGearHobbingMachine8mGearHobbingMachine5mGearHobbingMachine3mGearHobbingMachining3.importedHigh-precisionGearGrindingMachines0.8m~3.5mCNCMoldingGearGrindingMachines4.LargeBoring&MillingMachines220CNCFloor-mountedBoring&MillingMachine200CNCFloor-mountedBoring&MillingMachine160CNCFloor-mountedBoring&MillingMachineFAQQ: How about the quality of your products?A: Our machines are manufactured strictly according to national and international standards, and we take a test on each equipment before delivery.Q: How about the price?A: We are manufactory, and we can give you lower price than those trade companies. Besides, customers from Made in China can get a discount.Q: Do you provide after-sale service?A: Yes. The warranty period of our machines is one year, and we have a professional after-sale team to promptly and thoroughly solve your problems.Q: Do you provide equipment operation training?A: Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training. All of our engineers have passports.